What are the benefits of PCB testing?
There are many benefits of PCB testing in the manufacturing process. Check out some of the following top advantages of PCB testing:
The primary benefit of PCB testing is that it helps identify problems in PCBs. Whether the issue lies in functionality, manufacturability or elsewhere, PCB tests identify issues in a PCB design so that designers can adjust accordingly.
PCB testing in the early stages can help save time in the long run, allowing designers to identify major issues during the prototyping stage. Thorough testing enables designers to determine the root cause of each problem posed quickly and easily, making adjustments so that they can move on with production at a faster rate and reduce product lead-time.
Cost reduction: PCB testing prevents wasteful production of faulty products by using prototypes and small-scale assemblies to test the products. By completing thorough testing early in the design process, designers can prevent wasteful full-scale assemblies of faulty PCBs, ensuring that the design is as flawless as possible before it goes into production.
There are several PCB available testing methods, each testing method should be considered closely to determine if it meets the specific needs of your manufacturing environment. Some factors to consider include the type of product you’re testing, the problems you’re testing for and the reliability of the test method. we’ve summarized the main qualities of four popular types of PCB testing methods below:
What is ICT?
ICT, also known as In-circuit testing is a popular PCB testing method that many PCB manufacturers prefer to employ, and it can find 98% of faults. The tester system contains a matrix of hundreds or thousands of drivers and sensors, which perform the measurements for the test.
A fixture connects to the in-circuit tester and is the part that interacts directly with the board being tested. This fixture looks like a bed of nails and is designed specifically for the board in question. Fixtures are generally the most expensive part of this system.
Additionally, the cost of the equipment means that this testing method is best suited for the final testing of stable, high-volume products, not for low-volume productions or early testing stages where the design may change multiple times.
What is Flying Probe Test?
The fixtureless in-circuit test (FICT), also known as the flying probe test, is a type of ICT that operates without the custom fixtures, reducing the overall cost of the test.
FICT testing is used for the same things as traditional ICT, but because of the way it goes about testing, it offers different advantages and disadvantages. While FICT is able to adapt to new boards quickly, easily and cost-effectively, with a simple programming change, it tends to be slower than the traditional ICT. This quality makes it an ideal testing method for small-production tests and prototype testing but less effective for large-scale production.
What is Functional Circuit Test?
A functional circuit test is exactly what it sounds like — it tests the function of the circuit. This type of testing always comes at the end of the manufacturing plan, using a functional tester to check whether a finished PCB performs to specifications.
Functional testers usually do so by interfacing with the PCB via its test-probe points or edge connectors and testing to certify that the PCB functions according to design specifications. The test equipment then runs programs to test the PCB, ensuring that the equipment functions exactly as intended. Functional circuit tests are the last type of test to complete in a PCB manufacturing plan, ensuring that the product going out functions according to specifications. Generally, functional circuit tests just look at the product’s functionality as a whole and grade it on a pass or fail basis.